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The inauguration of the world’s most powerful testing facility for rotor bearings took place in Lindø, Denmark, at an event that reaffirmed Schaeffler’s position as a key strategic partner in the wind energy sector. This project has been made possible through collaboration with the Lindø Offshore Renewables Center (LORC) and R&D Test Systems, with the primary goal of providing essential components for the development and validation of next-generation wind turbines.
Schaeffler, globally recognized for its leadership in manufacturing bearings for wind turbines, emphasized the importance of its comprehensive approach known as “closed loop engineering.” This method encompasses all aspects, from initial design to validation under real-world conditions. During the ceremony, the CEO of Bearings & Industrial Solutions at Schaeffler AG, Sascha Zaps, highlighted that this commitment ensures their clients receive safe and robust solutions that combine innovation and profitability with a focus on maximum safety.
The Chief Technology Officer of Schaeffler AG, Uwe Wagner, also underscored the wide range of products and technologies the company offers, which serves as a foundation for its continuous innovations. The new facility in Lindø not only represents an important milestone in testing infrastructure but also sets new standards in the industry on a global scale.
Collaboration with LORC and R&D Test Systems exemplifies Schaeffler’s cooperative approach. LORC manages advanced testing facilities in Denmark and promotes innovation in renewable energy through simulations that replicate the actual loads faced by wind turbines. Meanwhile, R&D Test Systems is recognized for developing specialized test benches for this industry, complementing their joint efforts.
Schaeffler will be the first user of this facility, which will be dedicated exclusively to testing rotor bearings for future generations of wind turbines. The Vice President of the Regional Business Unit Wind, Bernd Endres, mentioned that wind turbines with a rated power of 25 megawatts are already being considered, which raises the demands on the bearings.
At the core of this innovative facility is a test load unit with a capacity of 560 tons, designed to simulate the extreme conditions faced by bearings in both land and marine environments. This considerable unit, measuring sixteen meters long and eight meters high, can absorb all forces generated by rotors up to 300 meters in diameter.
Endres concluded by emphasizing that reliability is a critical aspect for customers, especially in the marine sector. The new infrastructure not only significantly improves testing and validation processes but also allows Schaeffler’s innovations to reach the necessary maturity for market launch. The “closed loop engineering” approach ensures that every model and calculation is backed by real-world testing, providing an exceptional level of reliability and laying the groundwork for the production of safe and durable wind turbines.
Source: MiMub in Spanish