Industrial automation has significantly advanced with the recent installation of a robotic painting line for brake discs at a Stellantis plant in Poland. This innovation, carried out by the company INGENERSUN, promises to enhance the efficiency of the European vehicle manufacturer.
This line is designed to meet high standards of pace and quality, which not only optimizes resources but also allows technical staff to focus on more specialized tasks. The integration of five ATEX robots into the system ensures a high level of productivity. The overall cadence reaches approximately 13 seconds per brake disc, of which only 4 seconds are spent on transport between different stations, leaving 9 seconds for the painting process. This agility is essential to achieve the expected production levels.
The design of the painting booth is remarkable, with the five robots working in sequence to perform complex tasks simultaneously. Although each disc may require up to 45 seconds of effective painting, the overall cycle remains efficient, balancing quality with quantity.
This project was completed in eight months, divided into four phases, from the initial conception to the final assembly, which was completed in one week, allowing the line to start operating in May. The installation incorporates advanced technologies that ensure a comprehensive process, spanning from CNC transport and controlled preheating of parts to automated painting and subsequent cooling.
INGENERSUN, with a solid track record in industrial process automation, has completed more than 15 installations in various countries, solidifying its position as an ideal technology partner for complex projects such as Stellantis. Its ability to adapt to different production environments reflects a strong commitment to modernization and efficiency in the industrial sector.
Referrer: MiMub in Spanish
