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The company Solda Electric has made a significant launch in the welding field with its new HyperFill system, developed in collaboration with Lincoln Electric. This innovative system promises to revolutionize high-deposition GMAW welding processes by significantly increasing productivity. According to the details provided, HyperFill allows a deposition rate that can reach up to 50% more than traditional techniques, all without compromising the quality of the weld bead.
Unlike conventional tandem methods, which typically use multiple larger-diameter wires, HyperFill operates with two smaller-diameter wires fed by a single power source and a single wire feeder. This innovative configuration generates a stable and controlled electric arc, producing a wider and more uniform arc cone. This design optimizes control of the molten pool, allowing deposition rates of up to 9 kg/h, while simultaneously reducing operational complexity, making it easier for operators to work.
Among the most notable advantages of HyperFill are its improved speed and efficiency, enabling faster welds with fewer passes. This not only reduces the total execution time but also decreases operational costs. The system’s ergonomics have been optimized, as a more predictable and stable molten pool reduces operator fatigue. Additionally, HyperFill is compatible with robotic applications and mechanization systems like Weldycar, offering greater versatility and adaptability in its use.
Implementing HyperFill is quite straightforward; it only requires a Power Wave® S500 source, a Power Feed® 84 wire feeder, and SupraMig® HD/HF or Ultra HD/HF consumables. This system has proven effective even in fillet welds of up to 10 mm in thickness, providing exceptional penetration, symmetry, and mechanical strength, making it ideal for vertical position applications.
The synergy in the voltage and speed configuration of HyperFill allows for quick setup, making it particularly suitable for demanding industrial sectors such as shipbuilding, metal structure construction, and heavy manufacturing. Those interested in learning more about this system and other products from the company can visit the official Solda Electric website.
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Source: MiMub in Spanish
